As a special glass ceramic material, macor has always attracted much attention and is widely used in many applications that require precision machining, such as aviation and semiconductors. This depends on its machinability. Traditional ceramic materials require special tools to process, while the advantage of macor is that it can be machined using standard tools. It is undoubtedly superior to other materials in terms of processing flexibility.
Advantages
Corning’s macor materials are ideal for high-precision applications and offer many outstanding properties, such as:
- The density of macor ceramic is 2.52g/cm³, which can greatly reduce the burden on equipment
- Resistivity greater than 10¹⁴ Ω·cm, which can effectively isolate current
- High machining tolerances, up to 0.0005 inches (0.013 mm)
- Highly resistant to various chemical substances
- Able to maintain continuous performance at 800°C and withstand high temperatures of 1000°C without load
Macor Ceramic Block Properties
Property | Value |
Density | 2.52 g/cm³ |
Max Operating Temperature | 1000°C |
Coefficient of Thermal Expansion | 1.3 × 10⁻⁶ /°C |
Thermal Conductivity | 1.3 W/m·K |
Mechanical Strength | 200 MPa (Flexural Strength) |
Electrical Resistivity | > 10¹⁴ Ω·cm |
Thermal Shock Resistance | Excellent, suitable for large temperature variations |
Chemical Stability | Resistant to most acids, bases, and solvents, highly corrosion-resistant |
Macor Ceramic Block Applications
- Space Shuttle Orbiter, including hinge points, window and door mounting assemblies
- Particle accelerators, semiconductor manufacturing and space simulation chambers
- Ion trap, mass spectrometer, quadrupole and other high-precision applications
- Medical instrument components, artificial eye support, etc.
- Insulation components and brackets in high vacuum environments
Macor Ceramic Block Machining
We offer customized machining of various high-precision ceramic parts, including irregular shapes, round shapes, and curved surfaces, with the capability of 5-axis precision machining.
- Irregular Structural Parts: Machining accuracy of 0.01mm
- Pipes and Rods: Cylindricity of 0.001mm, dimensional accuracy of 0.001mm
- Flat Surfaces: Structural part flatness accuracy up to 0.001mm
- Microhole Structures: Minimum diameter of 0.1mm, accuracy of 0.01mm
- Roughness: Structural parts with Ra0.01um, optical products with Ra0.002um
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All tolerances can be improved based on the size, shape, and geometry of the precision ceramic components to perfectly match your equipment and specific requirements.